I’ve designed a battery testing board (the initial version is discharge only) specifically for testing 18650s. The aim is to have a “cheap and cheerful” board that is accurate enough to be useful. I’m
Battery cage and 18650 discharger update
I’ve done some more work on the battery cage and it’s nearly finished. I’ve cut out, bent and riveted all of the front and rear aluminium sheet now. Soon I can start working on sealing all of the edge
“Charge-o-saurus” – 24 way 18650 charger
I’m starting to focus a little more on batteries now that I have most of the components for my 18650 discharger/tester and I’ve got about 1/3rd of the cells I need. I have previously made a large 1865
Progress on the battery cage
I’m now inducted on the HSBNE table saw which means I’m allowed to use it unsupervised. This means I can now cut up sheets as I need them and have progressed further along with enclosing the battery c
I’ve started enclosing the battery cage
On the weekend I finished the bulk of the welding that needs to be done. I sourced some 1.2mm Aluminium sheets from Bunnings and headed into my local hackerspace. Although it was nearly twice the cost
More work on the battery cage + Type 1 charging port
I’ve now worked out pretty well how the battery is going to come together. There will be 3 main packs in the bulk of the battery cage, and a fourth one sitting on the top. There will also be a couple
Building the battery cage
Over the last few weekends I’ve been teaching myself how to weld (gassless mig). I’ve also been practising a lot as the last thing I want is a shoddy weld to come apart on the highway! The HSBNE metal
BMS Research, Motor Selection and ELV (12v) Auxiliary System
I hope everyone is staying safe and healthy during the current COVID-19 global pandemic. It’s affected this project as I had to put in on pause during our mandated lockdowns. A lot has happened since
Initial battery pack design (15kWh, 3 modules)
So our initial battery pack design features 3 individual battery packs that can work independently and separately from each other. This will allow us to start off with just 1/3rd of the cells and give